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Pre-Press

PRODUCTION
  • 15 – Mac Pro Workstations
  • 4 – PC Workstations
SCANNING
  • Linotype-Hell Drum Scanner Better Light Scan Back Digital Camera
PROOFING
  • Oris Flex Pack Digital Proofing System
  • Epson SureColor P9000 Digital Proofer – Profiled Coated
  • Epson SureColor P9000 Digital Proofer – Profiled Uncoated
  • Canon 8400S Proof Pro Two-sided Proofer
PLATEMAKING
  • 2 – Heidelberg Suprasetter with Autoloader
WORKFLOW
  • Heidelberg PrintReady PDF Prepress Workflow with color management and automatic trapping
  • 2 – SignaStation Imposition Workstations
COLOR MANAGEMENT
  • IntelliTrax 1.5 – Measures and manages GRACoL7 Certification along with the G7 IDEALink Curve software
FILE ARCHIVE/STORAGE
  • Apple OSX Server with 64 Terabyte RAID Storage

Protection

SOC 2 COMPLIANCE
  • Shapco strives to consistently maintain stringent controls that protect our customers’ critical data

Secure Data Management

NETAPP VIRTULIZATION SERVER FAS2240-2
  • Improves Windows Data Center efficiency
  • Increases Data Center uptime
  • System provisioning and deployment at a moment’s notice
  • Fewer Physical Servers means lower monthly power usage
  • Hippa Certified

Digital Printing - Variable Data

HP INDIGO 7600 DIGITAL PRESS — 13” x 19” Sheet
  • Variable data or standard short-run printing on a wide variety of substrates, paper foil, static clings or plastic from 50 lb. text to 130 lb. cover and up to 16‑pt. thick. Special effects include HP’s implementation of raised print, watermarking and embossing. HP’s custom white ink is available for most media and can be run using multiple hits of white.
HP INDIGO 10000 DIGITAL PRESS — 29.5” x 20.9” Sheet
  • With HP’s ink technology, prints can match or even exceed offset quality. Capable of printing on paper from 60 lb. text up to 150 lb. cover and from 3‑pt. to 18‑pt. thick, including coated, uncoated, colored, metallic, recycled, and paperboard. With 6 ink stations.
1 – KONICA/MINOLTA BLACK AND WHITE BIZHUB 1250P
  • High speed for imprinting, lasering, with corner staple and in-line booklet making
2 – RICOH BLACK AND WHITE HI SPEED COPIER

 

1 – RICOH COLOR HI SPEED COPIER

Large Format

IMAGING
  • 2 – AGFA Titan HS 10’ 6-color UV Flat Bed Printer, capabilities include white and primer for difficult to print substrates (primer used for printing on glass and metal)
  • 2 – HP Latex 560 Printer 64” Roll-to-Roll latex Printers
LAMINATING
  • 1 – AGL Heated Laminator 60”
CUTTING
  • 2 – ZUND Flatbed Cutting and Routing table

Mailing - Letter Shop

MAILING EQUIPMENT
  • 2 – MCS Read & Print Camera Integrity Blind Match Mailing
  • 2 – Kodak Versamark DP5300 Printers
  • 1 – Kodak Versamark CS400 System Controller
  • 2 – Domino Bitjet Print Heads (21 ⁄8” print area each)
  • 1 – Indigo 7600 Duplex Capable Variable Data Print
  • 2 – Konica Minolta Bizhubs
  • 1 – HP 4350 Series Laser Printer
  • 2 – HP 2200 Series Printers
  • 1 – HP 1320 Series Printer
  • 2 – Profold Linx 2DX Tabbers
  • 1 – Streamfeeder Model 1G Friction Feeder
  • 2 – Streamfeeder Model V710 Friction Feeders
  • 1 – Streamfeeder Model V1000 Friction Feeder
  • 1 – Surefeed Model SE-1200 Friction Feeder
  • 1 – Cheshire 7000 Mail Table
  • 2 – Research Model 5061 Dryers
  • 1 – Fannon Light Speed 9000 Watt Dryer
  • 1 – Bell & Howell Swing Arm Inserter
  • 1 – Mailcrafter Edge Series Model 9800L Swing Arm Inserter
  • 2 – Handheld Products 4600g Bar Code Scanners
SERVICES – DATA PROCESSING
  • BCC Mail Manager
  • CASS Certified /Address Correction /Zip+4 Processing
  • DPV (Delivery Point Verification)
  • LACS Link (Rural Route Address Updating)
  • Address Standardization
  • Merge /Purge /Duplicate Elimination
  • 1st Class and Standard Presort Stream Sortation
  • Database Reporting and Massaging
  • Data Coding for Response Tracking

Digital Finishing

  • Duplo DC-745 Slitter/Cutter/Creaser
  • 2 – Foldmaster Touchline CF375 Folder/Scoring
  • Duplo Ultra 200 Ultraviolet Offline Document Coate

Digital Store Front - Web to Print

TOTAL SEAMLESS PRINT ON DEMAND
  • Web to Print website development through XMPie, AccuConnect and EFI
  • Personalize and Customization of Orders
  • Fulfillment Ordering (Available 24 hours a day, 7 days a week) • Warehousing

UV Printing

  • UV presses also capable of printing up to 8-color conventional jobs.
28” X 40” KOMORI UV PRESS 4/4+COATING (BOTH SIDES) PERFECTOR
  • Features unique ability to print and coat both sides of the sheet in 1-Pass
  • Ability to coat sheets with UV or aqueous coatings, allowing for unlimited possibilities
  • This press provides brilliant printing quality and excellent production efficiency for long runs
2 – 28”X 40” KOMORI UV PRESS 8-COLOR PLUS COATING
  • Komori 840 Lithrone 8-color plus UV or aqueous coater
  • Features full automation including plate hangers, wash-ups and stock changeover
  • Utilizes UV inks and interdeck dryers, hickey-free dampening system, ATS Spectro Densitometer and extended delivery system
  • This press is perfect for static cling, vinyl, styrene PVC plastic, foil board and board up to 40-PT thick
28”X 40” KOMORI UV PRESS 6-COLOR PLUS COATING
  • Komori 640 Lithrone 6-color plus UV or aqueous coater
  • Features full automation including plate hangers, wash-ups and stock changeover
  • Utilizes UV inks and interdeck dryers, hickey-free dampening system, ATS Spectro Densitometer and extended delivery system
  • This press is perfect for static cling, vinyl, styrene PVC plastic, foil board and board up to 40-PT thick

Conventional Printing

28” X 40” KOMORI PRESS 6-COLOR PLUS COATING
  • Komori 640 Lithrone 6-color plus aqueous coater
  • Hickey-free dampening system, ATS Spectro Densitometer and extended delivery system
14” X 20” RYOBI 5-COLOR PLUS AQUEOUS COATING
  • Hickey-free dampening system
12” X 18” HEIDELBERG GTO 5-COLOR
  • Perfect short run conventional printing press and optimized to run pre-converted envelopes

Finishing

CUTTING
  • 1 – 54” Saber Computerized Cutter
  • 2 – 54” Itoh Computerized Cutters
  • 1 – 45” Saber Computerized Cutter
  • 3 – 28” x 40” Paper Joggers
DIE CUTTING
  • 28” x 40” Brausse Die Cutter with automatic internal and external stripping (2 Brausse Die Cutters)
  • 15.75” x 22.5” Heidelberg Cylinder Press
  • 14” x 20” Kluge
  • 28” x 40” Brausse Clamshell Die Cutter
COLLATING
  • Duplo 600i Booklet System with 40 bins and three knife trimming
DRILLING
  • Challenge /Lawson 5-head Drills (2 Drills)
ROUND CORNERING
  • Lassco CR-50XP Cornerounder
FOLDING
  • Stahl Continuous Feed (26” x 40” Format) with right angles, double-gate, perfing and scoring
  • MBO Continuous Feed (26” x 40” Format) with right angles, double-gate and spot gluing (fugitive and permanent – 3 heads), perfing and scoring
  • MBO Continuous Feed (26” x 40” Format) with right angles
  • 2 – MBO (30” x 46” Format) with right angles, perfing and scoring
  • Stahl (30” x 46” Format) with right angles, double-gate, perfing and scoring
  • MBO (20” Format) with pile feed and right angles, perfing and scoring
  • Moll Pocket Folder /Gluer with 26” friction fed folder /gluer system for small formats
  • 2 – Moll Versa-Fold Folder /Gluer that utilizes both hot and cold glue
STITCHING
  • Duplo 600i Booklet System with 40 bins and three knife trimming
  • Muller Martini Presto 6-pocket with cover feeder, stacker and 3-hole punch
PERFECT BINDING
  • Horizon PUR Perfect Binder
SHRINKWRAP
  • 4 – Eastey shrinkwrap (2 – 24” x 39” and 2 – 16” x 20” Format)

Distribution

SHIPPING
  • We can handle a wide variety of variable pick and pack shipments with our automated optical bar coding system that integrates seamlessly with our inventory management systems.
FULFILLMENT /TRACKING
  • We offer sophisticated fulfillment and logistical software from our bar code automation, assembly and distribution, item catalog with image verification to our 24-hour online product ordering and online order tracking of all shipments.
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